DIAGNOSIS: 3-Day Observation Bootcamp

Key Question: Do you know what’s really happening on your shop floor?

Expose hidden losses. Build your action plan. 

DESCRIPTION: Most senior teams know where they think the problems are—but without direct "go and see" what is actually going on the shop floor, improvement plans often miss the mark.

Our Bootcamp brings your leaders and key staff to the Gemba—the real place where value is created and lost. We will observe/diagnose your Operations, to expose hidden inefficiencies and identify gaps that hinder efficient, profitable Operations. 

Over 3 days, we guide structured observations across Production, Maintenance, Storeroom and Support areas using proven techniques like Chalk Circle Observation and "brown-paper" exercises.

You’ll uncover:

• Small, repeated inefficiencies that waste time

• Gaps between procedures and actual practice

• Sources of downtime hiding in plain sight

The Mission

Your team's mission is to identify areas where lost time occurs in their daily work so they can take action to eliminate 1 hour of lost time per day, within 30 days.

The Outcome 

• A clear, shared understanding of your current state. You know where the hidden bleeding is happening right under your nose.

• A practical roadmap and 1-page action plan (ready for implementation the following week) to eliminate losses, reduce chaos, and support Maintenance to minimize downtime.

📊  Results You Can Expect

• Reduction in production downtime, by at least 1 hour/day. 

• Increased production throughput.

Format & Delivery

• Duration: A total of Two (2) full training days, and One (1) extra day for participants to conduct observations on the shop floor.

• Location: Bootcamp to be held at your plant

• Participants: Up to 24 people

• Investment: RM 30K (for 3 days) HRDCorp Claimable Course.